Mid-size manufacturing plant - 8 weeks of CMMS data
Your maintenance program is sliding. PM compliance dropped to 82% - the third consecutive week below benchmark - and reactive work climbed to 28%, driven by repeat failures on Line 3 and Pump 4B. The backlog grew for the fourth straight week with electrical work orders piling up fastest. The bright spot is Utilities, which continues to run clean at 96% PM compliance. The data says this: if the PM deferral pattern on Line 3 is not addressed this week, expect reactive work to cross 30% within two weeks.
Meet with Line 3 production planning this week to establish protected PM windows.
Initiate a formal root cause analysis on Pump 4B bearing failures.
Authorize 20 hours of electrical overtime this week to address the backlog growth.
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