Plant Floor

Book companion resource · Worksheet

Schedule Compliance Root-Cause Worksheet

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When schedule compliance slips, use this worksheet for the week's analysis. Traces the drop to a specific stage of the cycle — not just "operations keeps breaking the zone."

Companion to: Fix the System, Chapter 7. When to use: any week that schedule compliance drops below the target tier. Don't wait for monthly. Do it in the meeting the following Monday. Who fills it out: the planner + scheduler, with input from the maintenance supervisor.


Week in review

Week ending: _______________

Original jobs committed when the weekly schedule was published: _______

Those jobs completed on their originally scheduled day: _______

Schedule compliance %: _______

Change from previous week: _______

Compliance = original jobs completed on their scheduled day ÷ original committed jobs × 100. Do not count starts, remove displaced jobs, or add reserve/optional jobs to the denominator. Preserve original dates as each job enters its rolling 48-hour frozen zone.

Additions absorbed by reserve (reported separately, not missed jobs): _______

Reserve labor-hours used / reserve labor-hours allocated: _______ / _______


Part 1 — Which jobs slipped?

List every job that was scheduled for the week but did not complete on its originally scheduled day. For each, note what actually happened.

WO #AssetScheduled dayWhat actually happenedReason category (see below)

Reason categories

For each slipped job, tag the first verified cause below and record contributing conditions separately:

  • A — Committed work displaced by a qualifying, approved emergency
  • B — Kit was incomplete / parts not available at execution time
  • C — Operator / asset access not available at scheduled time
  • D — Job plan was incomplete or wrong (scope expanded mid-job, or couldn't complete in estimated hours)
  • E — Crew attendance or skill-mix issue (staffing)
  • F — Committed work displaced by a non-emergency or an unapproved change
  • G — Weather / external / utility outage
  • H — Other (specify)

Part 2 — Count by category

Tally each reason category from Part 1.

CategoryCount
A — Approved emergency displacement_____
B — Kit / parts failure_____
C — Operator / asset access failure_____
D — Job plan failure_____
E — Staffing_____
F — Non-emergency / unapproved displacement_____
G — External (weather, utility, regulatory)_____
H — Other_____

Part 3 — Root cause to cycle stage

Each failure category maps to a specific stage of the work management cycle. Your dominant failure category tells you which stage needs attention.

CategoryMaps to cycle stageChapter to revisit
A — Approved emergency displacementSchedule stage. Review the logged exception, reserve use and formal rescheduling; approval does not erase the original miss.Ch7 and Ch10
B — Kit / parts failurePlan stage. Kitting discipline failing.Ch6 — review PM Kitting Checklist
C — Operator / asset accessSchedule stage. Weekly scheduling meeting not confirming coordination.Ch7 — review Scheduling Meeting Agenda
D — Job plan failurePlan stage. Job plan quality too low.Ch6 — review Job Plan Template
E — StaffingExecute stage (and HR). Not a scheduling failure per se — but recurring patterns suggest staffing model problem.Ch8 — see wrench-time analysis
F — Non-emergency / unapproved displacementSchedule stage. Review the triage and approval gate; urgent non-emergency work uses reserve without displacement or waits.Ch7 and Ch10
G — ExternalExternal. Note but don't systematize around it.n/a
H — OtherRoot-cause manually.—

Your dominant failure category: _____

Cycle stage to revisit: _____


Part 4 — Five-Whys for the dominant category

For the dominant category above, do a quick 5-Whys analysis.

What happened: _____________________________________________________________________

Why? (1) _____________________________________________________________________

Why? (2) _____________________________________________________________________

Why? (3) _____________________________________________________________________

Why? (4) _____________________________________________________________________

Why? (5) — the root cause: _____________________________________________________________________


Part 5 — One action for next week

Based on the root cause, name ONE specific action you will take in the next week to address it. Not three. One.

Action: _____________________________________________________________________

Who owns it: _____________________________________________________________________

How you'll know it worked: (next week's compliance tracking) _____________________________________________________________________


Tracking across weeks

If the same failure category dominates for three consecutive weeks, the issue is structural, not circumstantial. Escalate to the monthly review and consider whether an upstream installation is needed rather than a one-week action.

WeekCompliance %Dominant categoryOne action takenResult

From Fix the System by Ivan Getov. Companion to Chapter 7: Schedule. getov.xyz/toolkit/fix-the-system/ch07/schedule-compliance-rca. Free. No email required.

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