Plant Floor

Book companion resource · Checklist

Shift Start Checklist

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Complete before the shift begins. Not during it.

Companion to: Fix the System, Chapter 26. Who uses it: the maintenance supervisor and shift lead. When to use: the 30 minutes before each shift. Laminate and post at the supervisor station. One check per shift.

Shift: ☐ Day ☐ Afternoon ☐ Night Date: _______________________ Supervisor: _______________________


BEFORE THE SHIFT (30 minutes prior)

Handover received

  • Outgoing supervisor handover notes reviewed
  • Rollover jobs from previous shift identified and noted
  • Any parts on order or pending delivery flagged
  • Operations commitments carrying over noted
  • Any safety or equipment status items noted

Job assignments ready

  • First job assigned to every technician coming in (name, WO #, location)
  • Job packets assembled and in rack / slots before crew arrives
  • No technician will need to ask "what am I on?"

Parts staged

  • Parts for first-hour PMs physically confirmed at job site or storeroom staging area
  • Any missing parts flagged and plan noted (expedite, substitute, defer)

Schedule reviewed

  • Today's must-complete jobs identified (1–3 maximum)
  • Schedule board updated

FIRST 15 MINUTES

  • Handover complete — outgoing supervisor released
  • Every technician has their first assignment before they ask
  • Any overnight break-ins or priority changes communicated

MINUTES 15–45 (Floor Walk)

  • Supervisor physically on the floor — not at desk
  • First jobs confirmed as started for each technician
  • Early snags identified and actioned or escalated
  • Triage gate applied to any break-in requests received in this window

90-MINUTE MARKER

Answer these three questions from your own observation — no CMMS lookup:

1. What is every technician working on right now? _______________________ 2. Is anyone behind, and why? _______________________ 3. What is the biggest risk to completing today's schedule? _______________________

If you cannot answer all three: you need more floor time this shift.


END OF SHIFT (Last 30 minutes)

  • Rollover jobs documented in handover notes with current status
  • Parts needed for next shift's first jobs staged or flagged
  • Handover notes written and ready for incoming supervisor
  • One item the next shift must complete identified and noted

Rule: If the first job assignments are not ready when the crew arrives, the shift has already started behind.


From Fix the System by Ivan Getov. Companion to Chapter 26: Keeping the Shop Moving. getov.xyz/toolkit/fix-the-system/ch26/shift-start-checklist. Free. No email required.

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